GREEN PRODUCTS FROM WIPRO
- The Energy Efficient Desktop - Wipro Desktop WSG52B55W7E
Wipro desktops feature sleek contours to ensure perfect harmony of design and function for superior finish.
Bundled with unique security features like Interface Security Lock (ISL) for USB ports, these add another layer of secrity around the desktop providing even value more to the customer.
Wipro desktops are completely RoHS compliant. These desktops are manufactured at world class manufacturing facilities and undergo stringent quality processes to ensure the best products and peace of mind for customers.
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- The Energy Efficient and PVC and BFR free Desktop - Wipro Desktop WSG59755W7E
Wipro Super Genius desktops are designed to ensure perfect harmony of design and function along with superior finish. It embeds interface security lock for USB ports when bundled along with the value added software. This are manufactured in a world class manufacturing facility and undergoes stringent quality process to ensure best in product and peace of mind to you.
A Green leaf product as Wipro Super Genius desktops are completely ROHS compliant.
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- The PVC and BFR free Desktop - Wipro Desktop WSG59755W7
Wipro Super Genius desktops are designed to ensure perfect harmony of design and function along with superior finish. It embeds interface security lock for USB ports when bundled along with the value added software. This are manufactured in a world class manufacturing facility and undergoes stringent quality process to ensure best in product and peace of mind to you.
Wipro desktops are completely RoHS compliant. In addition this product is distinguished for its next level PVC and BFR toxic free solution. The desktops are manufactured at world class manufacturing facilities and undergo stringent quality.
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- The PVC and BFR free Notebook – Wipro Notebook WNB7PAC3700K
Watch out for the PVC and BFR free Notebook model WNB7PAC3700K to be launched in November 2010.
Wipro has identified suitable recycling mechanisms; created service points across the country, identified technically competent recycling agencies and has set up a complete process for recycling of e-waste.
- By the nature of the industry and the low usage of heavy engineering or equipment, the Noise levels have been controlled or avoided completely within the premises.
- Noise levels are measured on a quarterly basis in daytime and night time, through NABL approved external agencies.
- Noise made by the Generator Set (Captive Power supply) is controlled and adequate shields have been installed.
- The data is periodically mapped with Pollution Control Board norms and has been found to fit within permissible levels.
- Although no major Health Related Risks are envisaged in the factory premises, by the usage, implementation and deployment of components, tools etc for the manufacture and service of computers and systems, adequate precaution is taken to ensure that nothing untoward happens, by the following extensive actions.
- Emergency preparedness process and extensive training on handling emergencies.
- Frequent mock drills conducted for emergencies related to fire and accidents.
- First aid & safety training for all employees, including contract and temporary hands.
- First aid boxes are provided at all the locations (with security personnel available 24 hrs for service).
- Periodic Work Environment audits (which cover aspects of SAFETY, HEALTH & HYGIENE).
Possible Air Pollutants & Control Plans:
Wipro has identified possible air pollutants and is exercising tight control measures in reducing these beyond limits set by the Local Pollution Control Board
Pollution Control Board
 |
| Possible Air Pollutants |
Current Control Plan |
|
 |
|
| |
| DG set smoke |
Stack Emission is tested by authorised external agencies for the compliance as per the Air Consent Norms issued by PPCC (Pondicherry Pollution Control Committee) |
| Smoke exhaust from the vehicles |
- Pre-check at Factory entrance for the EMISSION CERTIFICATE for cargo vehicles
- Agreements with all the transporters to comply with the Environmental Requirements
|
|
|
|
Air Analysis Report 2009~2010
|
| |
|
|
|
Results Obtained |
| S.N |
Parameters Monitored |
PCCB requirement |
Test
Method |
Near Sewage
Treatment Plant |
Near Dispatch |
Center Of Shop Floor |
2009
-10 |
2008
-09 |
2007
-08 |
|
2009
-10 |
2008
-09 |
2007
-08 |
|
2009
-10 |
2008
-09 |
2007
-08 |
|
|
|
|
| |
| 1 |
SO2 |
Annual average |
80 pgm/m3 |
lS 5182 (part II) |
|
|
|
|
|
|
|
|
|
| pgm/m3 |
24 Hrs average |
120 pgm/m3 |
2001 Reaffimed |
26 |
14 |
18 |
14 |
9 |
10 |
9 |
7 |
12 |
| 2 |
Nox |
Annual average |
80 pgm/m3 |
lS 5182 (part VI) |
|
|
|
|
|
|
|
|
|
| pgm/m3 |
24 Hrs average |
120 pgm/m3 |
1998 Reaffimed |
16 |
9 |
13 |
19 |
12 |
16 |
7 |
6 |
15 |
| 3 |
SPM |
Annual average |
360 pgm/m3 |
lS 5182 (part IV) |
|
|
|
|
|
|
|
|
|
| pgm/m3 |
24 Hrs average |
500 pgm/m3 |
1999 Reaffimed |
122 |
78 |
112 |
115 |
98 |
75 |
66 |
50 |
60 |
| 4 |
RPM |
Annual average |
120 pgm/m3 |
IS 5182 (part IV) |
|
|
|
|
|
|
|
|
|
| pgm/m3 |
24 Hrs average |
150 pgm/m3 |
(Sampling) |
65 |
55 |
90 |
60 |
66 |
59 |
38 |
30 |
46 |
| 5 |
CO |
8 Hrs average |
5000 pgm/m3 |
Orsat - IS 13270 |
<0.1 |
<0.1 |
<0.1 |
<0.1 |
<0.1 |
<0.1 |
<0.1 |
<0.1 |
<0.1 |
| 1/2 V/V |
1 Hr average |
1000 pgm/m3 |
1992 |
|
|
|
|
|
|
|
|
|
| 6 |
Hydro Carbon (pgm) |
|
NDIR Technique |
<0.1 |
<0.1 |
<0.1 |
<0.1 |
<0.1 |
<0.1 |
<0.1 |
<0.1 |
<0.1 |
| 7 |
Humidity (%) |
|
Hygrometric Method |
69 |
58 |
55 |
61 |
56 |
55 |
69 |
68 |
68 |
|
|
|
Stack Gas Analysis Report 2009-2010
|
| |
|
|
|
Results Obtained |
| S.N |
Parameters Monitored |
MOEF Norms |
Test
Method |
DG 250KVA |
DG 320KVA |
| 2009~10 |
2008~09 |
2007~08 |
2009~10 |
2008~09 |
2007~08 |
|
|
|
| |
| 1 |
Flow Rate
(Nm2/hr) |
- |
IS 11255 (part III) 1999 |
959 |
1067 |
1022 |
892 |
1025 |
980 |
| 2 |
Suspended Particulate Matter (mg/Nm2) |
150 |
IS 11255 (part I) 1999 |
50 |
55 |
47 |
54 |
51 |
44 |
| 3 |
Oxides of Sulphur (mg/Nm2) |
- |
IS 11255 (part II) 1999 |
15 |
12 |
8 |
17 |
14 |
10 |
| 4 |
Oxides of Nitrogen (mg/Nm2) |
1100 ppm |
IS 5182 |
459 |
536 |
580 |
498 |
580 |
640 |
| 5 |
Carbon mono Oxide (%V/V) |
150 |
Orsat - IS 13270 1992 |
<0.1 |
<0.1 |
<0.1 |
<0.1 |
<0.1 |
<0.1 |
| 6 |
Hydro Carbon |
- |
NDIR Technique |
<0.1 |
<0.1 |
<0.1 |
<0.1 |
<0.1 |
<0.1 |
|
|
|
Water Pollutants & Control Plans:
There are no Water Pollutants in our overall process. We are consuming water only for Domestic and gardening purpose. The domestic waste water is treated through Sewage Treatment Plant (STP) and the treated water is used for gardening purpose. There is no effluent process involved. The STP inlet and outlet samples are tested yearly once through NABL approved external agencies.
Sewage treatment plant (STP)
Sewage treatment plant is designed to treat domestic effluent consisting of outflow from water closets, wash basins and urinals. The system consists of the following components:
- Gully traps, collection manholes, sewage pipelines
- Equalization tank
- Aeration tank
- Settling tank
- Sludge dying bed
- Treated effluent sump
- Sand filter
- Chlorinator
The key characteristics of domestic effluent after treatment are controlled as per below limits
- TSS (Total Suspended Solids): 100 mg/ltr max or as measured against the marking in the measurement jar
- pH: 6 to 8.5
|
| Possible Noise Pollutants |
Current Control Plan |
|
|
|
| |
| Noise generated when DG SET is in operation |
- The DG Set is installed in a room with Acoustic enclosures
- Gradual loading will keep the noise at minimum level
|
| Noise generated when motor is pumping water |
Maintenance for pumping motor at regular intervals |
| Noise generated from the movement of transportation vehicles |
- SOUND HORN is prohibited inside the premises
- The speed limit enforced thru signboards to max of 10 KMPH
|
| Noise generated when conveyor is in use (Normal conveyor and elevated conveyor) |
Maintenance for Conveyor belts at regular intervals |
|
|
|
Noise Analysis Report 2009 ~ 2010
|
| |
|
|
|
Results Obtained |
| S.N |
Sampling
location |
TNPCB & PPCC requirement |
Day time (dB) |
Night time (dB) |
Day time (dB) |
Night time (dB) |
Day time (dB) |
Night time (dB) |
| Day time
(dB) |
Night time (dB) |
2007~08 |
2007~08 |
2008~09 |
2008~09 |
2009~10 |
2009~10 |
|
|
|
| |
| 1 |
Main Gate |
65 |
55 |
57.9 |
49 |
56 |
46.8 |
52.3 |
48.4 |
| 2 |
Motor Pump House |
65 |
55 |
52 |
43.8 |
56 |
49.2 |
54.2 |
50 |
| 3 |
Scrap Yard |
65 |
55 |
51.1 |
44.4 |
51 |
43.6 |
56.5 |
50.6 |
| 4 |
Inward Bay |
65 |
55 |
52.4 |
42 |
53.2 |
44 |
48.2 |
46.9 |
| 5 |
STP Plant |
65 |
55 |
53.9 |
43 |
57.1 |
44.9 |
59.6 |
52.9 |
| 6 |
DG Room |
65 |
55 |
55.5 |
46.7 |
58.6 |
44.9 |
51.2 |
48.3 |
|
|
|
The Hazardous Wastes generated at Wipro Computer Factory is as below. The source of generation is also mapped here in
|
| Type of Hazardous Waste |
Source of Generation |
|
|
|
| |
| Spent Oil |
Diesel Genset Maintenance |
| Cotton Waste Soaked with Oil |
Diesel Genset Maintenance |
| Oil Mud |
Diesel Genset Maintenance |
| Filter waste from DG |
Diesel Genset Maintenance |
| Empty and used barrels |
Unused and damage on usage. |
| Printing Ink |
Printer Operation and maintenance |
| Used Batteries |
UPS Operation & Maintenance |
| E-Waste |
Scrap of Electronic components (Like PCBs, Peripherals etc) |
|
|
|
Collection: Hazardous waste which is generated during the DG set operations and maintenance of the other equipment’s (if any); E-Wastes generated during manufacturing process are collected in respective locations and are stored safely in the hazardous wastes store room.
|
| Type of Hazardoous Waste |
Collection & Storage |
|
|
|
| |
| Spent Oil |
Barrels |
| Cotton Waste Soaked with Oil |
Barrels |
| Oil Mud |
Metal Drums |
| Filter waste from DG |
Diesel Genset Maintenance |
| Empty and used barrels |
Printing Ink |
| Printing Ink |
cans |
| Used Batteries |
Concrete Floor |
| E-Waste |
Carton Boxes |
|
|
|
|
 |
Recycling of E-Waste
- Recycling of E-Waste – Currently we have the authorization from PPCC for collection and storage of E-Waste. We have tied-up with vendor for disposal who are approved by the Pollution Control Board (PCB).
- Recycling of Spent Oil – Waste oil is disposed to the disposal agency that is approved by the Pollution Control Board (PCB). Accumulated waste oil will be periodically disposed as per the disposal process mentioned below.
- The following points are checked and ensured for the disposal agency.
- Registration certificate by the PCB for recycling /reprocessing of the oil waste.
- Validity period and check whether the approval is valid during the time of the disposal.
- The quantity of the waste should not exceed prescribed limits as mentioned in the license copy.
- Following are the various statutory forms which will be used during the disposal.
- Form 13 during the disposal which contain the information about the hazardous waste.
- Form 12 which has the details of the type of hazardous wastes shall mark on the containers.
- Form 11 which is transport emergency card which has the details of the type of hazardous waste and contact details in case of any emergencies.
- Disposal agency will be responsible for recycling with all the environmental precautions as per the pollution control board guidelines.
- While transportation it has to be ensured that the barrel is tied with belt as a measure to prevent the barrel falling over and breaking in case of any accidents that might happen.
- Monitoring Requirements and Records:
- The current accumulation of Hazardous wastes is displayed in the Main entrance for society reference.
- Date, quantity and agency name will be recorded for every disposal.
- Approval letter by Pollution Control Board (PCB) to the disposal agency.
Maintain the record of hazardous waste details in Form 3 & Submission of Form 4 every year & Form 8 every half yearly once to PPCC.
- Display of Hazardous Waste Accumulated MTD & YTD (For Society Ref).
- Hazardous Waste Generation - Current Status
Hazardous Waste Maintenance Record ˜ 2009~10
|
| S.N |
Month |
YTD Mar ‘09 |
Apr ‘09 |
May ‘09 |
June ‘09 |
July ‘09 |
Aug ‘09 |
Sep ‘09 |
Oct ‘09 |
YTD |
|
|
|
| |
| 1 |
Used Oil (litres) |
290* |
5* |
40 |
0 |
57 |
23 |
3 |
1 |
124 |
| 2 |
Used Filters (kg) |
30.25* |
0 |
0 |
0 |
7.5 |
2.2 |
0 |
0 |
9.7 |
| 3 |
Used Cotton Wastes (kg) |
44* |
1 |
1 |
1 |
7 |
2 |
1 |
1 |
13 |
| 4 |
Printing Ink (litres) |
2.5 |
0 |
0 |
0 |
0 |
0 |
0 |
0 |
2.5 |
| 5 |
Electronic Waste (kg) |
1110 |
30 |
6 |
17 |
307 |
390 |
1350 |
300 |
20** |
| 6 |
Used Barrels (nos.) |
7* |
0 |
2* |
0 |
0 |
4 |
0 |
0 |
4 |
| 7 |
Used Tubelights (nos.) |
730 |
0 |
5 |
3 |
12 |
22 |
10 |
15 |
797 |
| 8 |
Used batteries (nos.) |
0 |
0 |
0 |
0 |
0 |
1 |
2 |
0 |
3 |
|
|
|
- Organic Composting Techniques (biodegradable wastes)
- A separate landfill site within the premises is identified for disposal of Natural Food Waste
- The natural food waste is collected in separate bin at the canteen facility
- The natural food waste is then dumped in 5 Feet pit in the identified place
- The pit is closed weekly once and new pit identified in the adjacent locations
- Average of 3 Kg Natural Food Waste is filled in the pit every day
- This will be used as natural fertilizer after 6 months
Environmental Objectives set by the Organization:
|
| OBJECTIVES |
MEASUREMENTS |
TARGETS |
|
|
|
| |
| PREVENTION OF POLLUTION |
- Ensure operational control on all EMS critical -operations
- Audit on Health, Safety & Environmental aspect for adequacy
- Compliance to legal & environmental legislations
- Electricity Consumption per machine
|
- 100% Environmental testing to be conducted once a year
- 100% compliance to requirement
- 100% compliance
- 6% improvement than PY
|
| CONSERVATION OF NATURAL RESOURCES |
- e-waste Management
- Paper Consumption
- Scrap Disposal
|
- Recovery through in-house facilities
- Recycle through Authorized Recyclers
- 5% less than the PY
- 5% less than the PY
|
| EFFECTIVE COMMUNICATION |
Promote awareness among employees and business associates |
Vendor Interface Meeting to cover 70% of vendors in a year |
|
|
|
Metrics on Energy Consumption at Production Facility: Electricity Consumption per Machine
ELECTRICITY CONSUMPTION DETAILS FOR THE YEAR 2009-10
|
| Month |
April |
May |
June |
July |
Aug |
Sep |
Oct |
Nov |
Dec |
Jan |
Feb |
Mar |
YTD |
|
|
|
| |
| No of units consumed - PY |
101,044 |
109,005 |
110,428 |
91,853 |
97,370 |
117,256 |
90,383 |
|
|
|
|
|
717,339 |
| Machines Manufactured - PY |
11,590 |
18,507 |
18,198 |
8,549 |
14,875 |
27,054 |
12,587 |
|
|
|
|
|
11,360 |
| Units Consumed / Machine - PY |
8.72 |
5.89 |
6.07 |
10.74 |
6.55 |
4.33 |
7.18 |
|
|
|
|
|
6.44 |
| No of units consumed - CY |
71,715 |
92,052 |
118,646 |
80,331 |
6,865 |
114,654 |
85,482 |
|
|
|
|
|
649,745 |
| Machines Manufactured - CY |
4,687 |
8,449 |
20,422 |
10,552 |
10,731 |
24,712 |
9,879 |
|
|
|
|
|
89,432 |
| Units Consumed / Machine - CY |
15.30 |
10.90 |
5.81 |
7.61 |
8.09 |
4.64 |
8.65 |
|
|
|
|
|
7.27 |
| Target for unit consumption per machine |
6.50 |
6.50 |
6.50 |
6.50 |
6.50 |
6.50 |
6.50 |
|
|
|
|
|
6.50 |
| Unit consumption difference between target and actual |
-8.80 |
-4.40 |
0.69 |
-1.11 |
-1.59 |
1.86 |
-2.15 |
|
|
|
|
|
(0.77) |
| Target for electricity consumption- 6% less than the previous year |
8.20 |
5.54 |
5.70 |
10.10 |
6.15 |
4.07 |
6.75 |
|
|
|
|
|
6.06 |
| Difference |
-7.11 |
-5.36 |
-0.11 |
2.49 |
-1.94 |
-0.57 |
-1.90 |
|
|
|
|
|
-1.21 |
|
|
|
Initiatives to optimize the energy use
We have installed ENERGY SAVER PANEL on lighting loads. This helps in reducing the load current and temperature loss of the choke.
ENERGY SAVER DATA- (LIGHTING LOADS)
|
| Month |
Apr-07 |
May-07 |
Jun-07 |
Jul-07 |
Aug-07 |
Sep-07 |
Oct-07 |
Nov-07 |
Dec-07 |
Jan-08 |
Feb-08 |
Mar-08 |
YTD |
|
|
|
| |
| No. of units saved |
79,415 |
85,563 |
123,620 |
88,619 |
106,706 |
124,778 |
90,383 |
82,533 |
136,436 |
73,434 |
100,324 |
140,632 |
1,232,
725 |
| Savings (in Rs.) |
6,022 |
6,589 |
14,319 |
6,164 |
12,178 |
19,743 |
7,283 |
9,579 |
22,567 |
9,626 |
14,114 |
21,841 |
149,930 |
|
|
|
|
